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Seven  Metal Corp. 

265 Da Ju Road.Lu Ju Dist.

Taoyuan City.33857 TAIWAN

TEL:886 3 3235323

FAX:886 3 3235663

sevenmetal7m@gmail.com

sevenmetal.tw@yahoo.com.tw

www.edm-drill-sevenmetal.com

EDM Super Drill |EDM Small Hole|CNC EDMs|Sevenmetal.com|

Windows

ATC 80Keyboard 2019 6 15-2.jpg

Handy portable Keyboard

instead of a hand pendant.

Easy learn dialog box; No needed G M Code.

Ethernet community and USB support.

Allows up to 6 works to machining in one set up.

Windows CE based.

EDM small hole Manufacturer 

X-Y address Dialog Box-

ATC EDM Drill CNC

Z settings Dialog Box-CNC EDM Drill

THE FEATURES OF Sevenspark 6 Axes CNC-SERIES EDM DRILLER:

  1. AUTOMATIC POINT-TO-POINT X/Y POSITIONING EDIT WITH GRAPHIC ILLUSTRATED COORDINATE FUNCTION, ROTARY INDEX-TABLE & ARRAY POSITION, PROVIDES YOU TO QUICK-KEY IN SEVERAL HUNDREDS OF HOLE COORDINATES IN SECONDS.

  2. UNIQUE ADVANCED FUZZY LOGIC CIRCUITS DESIGN; OBTAIN VERY WIDE HOLE DRILLING RANGE FROM 0.15MM-OVER 6.0MM WITH REMARKABLE AGGRESSIVE POWERFUL PERFORMANCE. FASTER THAN ANY OTHER DESIGN.

  3. EARTH-FRIENDLY DESIGN FUZZY-LOGIC CIRCUITS ACCEPTABLE TAP WATER TO BE NORMAL DIELECTRIC FLUID; NO PURE WATER NOR POLLUTIVE-CHEMICAL ADDED REQUIRED.

  4. THE FLUX SYSTEM ARE DESIGNED FOR WATER; OIL AND ALSO DURABLE FOR KEROSENE BASE FLUID. AS WELL AS SUBMERGE WORK-TANK BEEN USED.

  5. ECONOMICALLY DESIGN FUZZY-LOGIC CIRCUITS ACCEPTABLE OF COMMON GRADE QUALITY COPPER OR BRASS TUBES TO BE ELECTRODE WITHOUT DAMAGES TO POWER CIRCUITS OF THE GENERATOR.

  6. MULTI-FUNCTIONS DESIGN ELECTRODE CHUCK SYSTEM ABLE TO LOCK THE SPINDLE FROM ROTATE AND CARRY ON COMMON DIE-SINKING JOBS.SUCH AS EDMING WITH HEXAGON SHAPE ELECTRODE.

  7. AUTOMATIC EDGE & CENTER POINT FINDING FUNCTIONS EASE FOR MOLD POSITIONING.

  8. THE PC BASE CONTROLLER ADAPTED SIMPLIFIED DIALOG PROGRAM EDITOR AND COLOR 22 INCH LCD DISPLAYER. SIMPLE & CLEAR TOUCH PANEL, ALL DIGITAL EDM PARAMETERS, FOR EASY TO UNDERSTAND & OPERATION NO G-CODE & M-code REQUIRED.

  9. 6 STEPS AUTO-Z EDITING FUNCTION, IT WILL SELF-CHANGE SETTINGS LEVEL BY LEVEL DURING MACHINING.

  10. SPECIAL “DRY RUN X.Y” WITH GRAPHIC ILLUSTRATED FUNCTION EASY PREVIEW FROM HOLE –TO-HOLE POSITION CHECKING BEFORE MACHINING.

  11. 100 FILES FOR BOTH EDIT X/Y& Z-AXIS SETTINGS SAVE CAPACITY.

  12. NEW CIS COLOR, WITH NEW METAL SHIELD COVER ON MACHINE, WHICH COMPLIANCE WITH CE SAFETY STANDARD 89/392EEC & 93/68/EEC.

  13. THE HIGHLY RIGID, FINE-GRAINED CAST IRON MACHINE BASE, COLUMN, TABLE, AND MEEHANITE CAST IRON COMPONENTS, PROVIDE FOR STABILITY & LONG SERVICE LIFE.

  14. X&Y AXES SLIDEWAYS EQUIPPED P-CLASS LINEAR SCALES AND LINEAR SCALES FEED                                   

       SYSTEM FOR PRECISE ORBITAL POSITIONING.

15.  X, Y, AXES ADOPT PRECISION CLASS BALLSCREWS AND DOUBLE NUTS ON            WIDE SADDLE, SUPPORT THE TABLE MOVEMENT FOR EASY & ACCURACY                POSITIONING.

 

 

 

STANDARD CNC ACCESSORIES :

1. LCD MONITOR DISPLAYED & 3-AXES LINEAR SCALES.

2. 4 AXES  SERVO MOTORS.

3. 1 PC ELECTRODE GUIDE.

4. 20 PCS OF ELECTRODE TUBES.

5. 1 PC WORKING LAMP.

6. 1 SET TOOLS WITH TOOL-BOX.

7.  A PAIR OF SUS TOOL RAILS.

8. 1 SET CARTRIDGE PAPER FILTERS.

9. MACHINE LEVEL MOUNTS.

10. REMOTE CONTROLLER.

11. OPERATION MANUAL & TECHNICAL DATA.

 

OPTIONAL CNC ACCESSORIES:

1. ELECTRODE GUIDES.

2. PURE WATER SYSTEM.

3. SUBMERGE WORK TANK.

4. BALLSCREW ON X&Y AXIS SLIDE WAYS.

5. COOLANT SYSTEM.

6. ER COLLET Z CHUCKING SPINDLE.

Sevenmetal ATC+AGC; an easiest CNC EDM Drill to pilot

 

Today, CNC EDM business 's multi-hole and multi-electrode operations have become easier than manual EDM Drilling. However, an increase in these types of jobs meant the company had to find a way to drill the holes easier. This was difficult because machine operators were manually changing the electrodes out of the older manual EDM driller every hour on the shop, a process that took too much time, The operator would have to wait for the machine to consume the electrode and stop, unscrew the chuck from the spindle, remove the used electrode, put a new electrode in, screw the chuck into the machine and continue drilling.

This process required ATC+AGC to dedicate an employee on every shift to stand in front of the machine and make sure it kept drilling. If the operator was unavailable to tend the machine when the electrode was finished, it could result in the machine being idle for several hours. Sevenmetal provided ATC+AGC to be a better solution.

Sevenmetal ATC+AGC could expand the EDMing capabilities by making electrode changes quicker, This equipment helped make significant improvements to setup time, managing labor hours and providing faster turnaround for aerospace turbine blade cooling hole drilling. 

With the Sevenmetal ATC+AGC could operators now have a significantly faster and more effective solution to change electrodes. Sevenmetal ATC+AGC could reduce setup time in an eight-hour shift down to just a few hours per day. The operator has the ability with this automation technology to load the electrode change once per shift, freeing the operators to run other machines or start other jobs on the shop floor.

In addition to the reduced setup time, the efficiently controlled EDM processes on the new machine tool have led to faster throughput and less electrode wear. The machine’s breakthrough technology (detected to when an electrode essentially “has done breaks through” the hole) has made it easier for the shop to manage the speed, consistency and precision requirements of its aerospace hole-making applications.

Sevenmetal ATC+AGC CNC has a much less wear rate of electrode wear than other EDM drillers on the market. There’s also less deviation in the hole diameter leading to a more consistent EDMing through the hole.

 Sevenmetal ATC+AGC CNC has an Automated adjust flushing pressure function which could NC -choose a given flushing pressure for varies of electrode tubing. Not required manual-set flushing pressure accordingly to the different diameter of electrode tubings.Because an OD3.0mm electrode tubing's flushing pressure(+-26Kg/cm²)are quite different to a 1.0mm (+-100Kg/cm²)electrode tubing.Thus; An operator could take care of 4 to 10 machines.

If a CNC + ATC Without this Automated adjust flushing pressure function; The operator must do the manual-set flushing pressure according to the different diameter of electrode tubings in using all EDMing processions. An operator is hardly to serve one machine. Drilling by such semi ATC EDM Driller not only mistreat the operator but also make unpreventable junk parts. Which tough job will make a boss without an employee to work for. Or made many overwork bosses DIY on their shop. An ATC machine without fully NC functions is worse than a Manual machine. That is why so many ATC EDM Driller's owner rather not to play it's ATC nor AGC functions but just play with it's NC positioning.

Sevenmetal ATC+AGC CNC has no using G code Nor M code to edit the X-Y& Z positioning file. Simply fill in Z & X-Y dialog windows which can be easily learned in a couple of hours. 

Which not required a sophisticated operator to pilot Sevenmetal CNC. That's the Sevenspark way!! No complicated. 

 The poor design machine needs a very smart operator. The smart machine needs a smart owner. Sevenmetal CNC plus an extra ATC+AGC has additional electrode capacity that can run over the weekend without any operator intervention.

 That's why my My customer Gary Chang in Chung Li TW always said: To invested a Sevenspark EDM Driller as good to had a money printer.

 My customer Chris in Erie PA said: Sevenspark EDM Driller as durable as a bulletproof tank. The machine was installed 19 years ago! Everyone who has purchased a Seven Metals Drill; They love their machine. They don't want to give them up!